+852 3893 9136
[email protected]

Meltblown Production Machine

Home Products & Services
Epidemic Prevention Supplies

Meltblown Production Machine

Most of the machines in the market are of the Vertical-type, which has high initial set-up cost, takes up large space and is not optimized for the Hong Kong market.

We specially designed the Horizontal-type, with special raw material formulation and parameter tuning, making it suitable to produce high-quality fabrics with lower initial investment cost and minimum space and power requirements.

Model: MBHK01
Model: MBHK01

Process Flow Chart

Process Flow Diagram


​

Special Features

We designed the Meltblown Machinery Model MBHK01 to ensure stable supply of high quality meltblown. Our special features include:

01
Specially-designed Spinneret with Optimum Melt Distribution

Our specially-designed Spinneret ensures thorough melting of the Polypropylene raw material and even distribution of the melt. The optimized design of the spinneret allows for dynamic fluid distribution

02
Double Layer Electrostatic to Increase Particle Filtration

The double layer electret highly increases the particle filtration efficiency, especially for smaller particles at 0.1 microns.

03
Tailor-made Air System to Reduce Recrystallization

We tailor-made the air system of the machine to reduce the amount of recrystallization on the melt blown fabric. This ensures that the fabric is smooth and makes the operation run better.




​

Team Capability

With the experience of our core management team with PhDs in Chemistry and over 20 years of engineering experience as Chemical and Mechanical Engineers, Pure Living Inc developed Model MBHK01 in collaboration with Prof Hu Jinlian from City University of Hong Kong already achieving ASTM Level 1 quality meltblown.

With our continued collaboration with CityU, Professor Jinlian Hu is working with the team to achieve higher quality meltblown satisfying ASTM Level 2 and above.

Hardware

We optimized the machinery hardware for the Hong Kong and International Markets. The machinery involves the horizontal fiber-winding technology and guarantees the product quality with certified product reports.

Optimization and Assembly

After assembly of the machine line at the client site, Pure Living team will assist the clients to optimize the parameter depending on the client requirements.

Pre-formulated polypropylene

Our technical team combined their knowledge and experience of more than 20 years to formulate the raw material mixture of polypropylene with stabilizers. This Pre-formulated Polypropylene mixture ensures that the MFI is optimized to your production requirement to make even fibers with smooth distribution.

​

Business Opportunity

The global demand of the meltblown fiber has increased significantly with the onset of COVID-19. The world needs lots of face masks currently, and the number is expected to increase in the future. Meltblown fabric is already becoming more and more popular in the medical and filter industries due to the fabric’s ability to produce microfibers.

Meltblown fabric has a wide range of applications, including:

Filtration

This is the single largest market currently for meltblown fabrics. Meltblown applications include surgical face masks, liquid filtration, gas filtration, cartridge filters, clean room filters and more.

Medical fabrics

The largest segments of the medical market for meltblown nonwoven fabrics are disposable gowns, drapes and sterilization wraps.

Sanitary products

Meltblown fabrics are used frequently in feminine sanitary napkins, diaper top sheets and disposable adult incontinence products.

Oil adsorbents

Picking up oil from water, such as an accidental oil spill, is a common use for meltblown fabrics. Additionally, they are used for mats in machine shops and industrial plants.

Apparel

Disposable industrial apparel, thermal insulation and substrates for synthetic leather are the primary uses for meltblown fabrics with usage in other markets anticipated to grow.

Electronics

Meltblown fabrics are sometimes used in battery separators and as insulation in capacitors.

​

High quality meltblown will have an increasing demand in the market with its characteristics such as softness, porosity and rigidity. The future of meltblown fabrics is certain to be a bright one.

A recent news from Taiwan shows that the price of high quality meltblown will be soaring.

Mask Manufacturer
With the premium quality melt blown, you can
  • Maintain the consistency of the raw material (melt blown) during production
  • Achieve the international standard (ASTM,EN standard) face masks without any doubt
  • Sharply reduce the production cost and eliminate logistics cost
  • Ensure constant supply of the raw material and eliminate any backlogs due to trade restrictions or raw material shortage
​
Produce your premium quality meltblown and sell your product at competitive market prices
​

Global Distributors

  • Vietnam
  • India
  • Indonesia
  • Bangladesh
​

Back to Products
Don’t hesitate, contact us for better help. Contact Us.